This site originally started out as being just for cars, but as I also
ride motorbikes, I felt I had to include information for the bikers out
there too.
Here then is the Suspension Bible : Motorcycle edition.
Oh - a little note - the reason I switch back and forth between motorbike and motorcycle is simply an internet thing. I'm trying to make the page more friendly to search engines for people looking for both words : motorbike and motorcycle. That's all.....
Here then is the Suspension Bible : Motorcycle edition.
Oh - a little note - the reason I switch back and forth between motorbike and motorcycle is simply an internet thing. I'm trying to make the page more friendly to search engines for people looking for both words : motorbike and motorcycle. That's all.....
A little background.
Motorbikes, or motorcycles if you're American, have a similarly varied
selection of suspension systems as cars. On bikes, of course, you only
have two wheels, so bike suspension systems tend to be a little more
highly engineered because there is more at stake. By far the most common
setup now is the single rear coilover shock system with either a
regular double swingarm or a single-sided swingarm. At the front,
telescopic forks are still the most prevalent. It's surprising that
there's still a large number of cruisers out there that are 'hardtail'
bikes - bikes where there is no suspension at the back. The wheel is
simply axled straight on to the frame. This is a throwback to the very
first motorbikes which were basically bicycles with an engine strapped
to them. (In the 1920s, motorbike suspension consisted of the springs in
the saddle and the air in the tyres.)
Motorbike suspension geometry 101.
Before you dive into the murky world of technical terms which litter
the rest of this page, it's worth knowing up front what some of them
mean in relation to the way motorbike suspension is set up. This little
diagram, then, explains the basic terminology you'll come across.
Sports bikes typically have less rake which means less less trail. Less trail means less stability, which means a quicker-steering bike. This makes these bikes a lot less stable to ride in a straight line, but a lot more flickable in the corners. Conversely, cruisers, choppers and customs, have much more rake. More rake means more trail, which means more stability, which makes the bike harder to turn. This is why Harley Davidsons are typically a bitch to get around a corner. However, bikes with more rake work better in a straight line, which is why bikes like the Honda Goldwing and BMW LT series have more rake - they're designed to be long-distance cruisers. It's worth noting that when I talk about more and less rake, it can be within 5° For example the difference between a flickable Yamaha R1 race bike and a BMW K1200LT cruiser is 24° and 26.8°
Sports bikes typically have less rake which means less less trail. Less trail means less stability, which means a quicker-steering bike. This makes these bikes a lot less stable to ride in a straight line, but a lot more flickable in the corners. Conversely, cruisers, choppers and customs, have much more rake. More rake means more trail, which means more stability, which makes the bike harder to turn. This is why Harley Davidsons are typically a bitch to get around a corner. However, bikes with more rake work better in a straight line, which is why bikes like the Honda Goldwing and BMW LT series have more rake - they're designed to be long-distance cruisers. It's worth noting that when I talk about more and less rake, it can be within 5° For example the difference between a flickable Yamaha R1 race bike and a BMW K1200LT cruiser is 24° and 26.8°
Anti-Dive forks.
One of the drawbacks of telescopic forks on a motorbike is their
tendency to compress under braking, making the bike 'dive' forwards.
This is due mostly to the steering geometry of the average motorbike.
When you brake, you're slowing the forward motion of yourself and the
motorbike. That forward force has to go somewhere, and that somewhere is
the front suspension. Because the telescopic forks are at an angle to
the frame, and consequently at an angle to the braking force, some of
that forward force gets sent directly down the forks.
Think back to your school physics. Force transmitted at an angle is equal to the main force multiplied by the cosine of the angle. Remember the rake on a motorbike is calculated from vertical. So the angle we want is actually 90° minus the rake - the complement of the angle. Conveniently, because sine and cosine are the inverse of each other, the cosine of one angle is the same as the sine of its complement. So for a bike with a rake angle of 25°, we can either use the cosine of its complement (65°) or the sine of the rake angle itself.
Look at the diagram on the right; if the rake angle of our bike is 25°, then the force down the leg of the forks is (braking force) x sin(rake angle). For the sake of getting a number, lets use a ridiculously low braking force of 1 newton. That makes our calculation (1) x sin(25) which is 0.4226, or 42.26%. So 42% of the forward force generated while braking travels down the fork legs into the springs and fork oil.
To put a real world number on it, lets say you weigh 100kg, and your bike weighs 165kg. Force = (mass)x(acceleration). Jam on the brakes and you could easily generate a deceleration of just under 1G in an emergency lets say 9m/s². In that case, Force = 265Kg x 9m/s² which is 2385N. If 42% of that zips down the fork legs, your springs and fork oil are suddenly dealing with around 1000N - about 100Kg of force. In short : you have just transferred your entire body weight into the forks, which is why they dive.
Think back to your school physics. Force transmitted at an angle is equal to the main force multiplied by the cosine of the angle. Remember the rake on a motorbike is calculated from vertical. So the angle we want is actually 90° minus the rake - the complement of the angle. Conveniently, because sine and cosine are the inverse of each other, the cosine of one angle is the same as the sine of its complement. So for a bike with a rake angle of 25°, we can either use the cosine of its complement (65°) or the sine of the rake angle itself.
Look at the diagram on the right; if the rake angle of our bike is 25°, then the force down the leg of the forks is (braking force) x sin(rake angle). For the sake of getting a number, lets use a ridiculously low braking force of 1 newton. That makes our calculation (1) x sin(25) which is 0.4226, or 42.26%. So 42% of the forward force generated while braking travels down the fork legs into the springs and fork oil.
To put a real world number on it, lets say you weigh 100kg, and your bike weighs 165kg. Force = (mass)x(acceleration). Jam on the brakes and you could easily generate a deceleration of just under 1G in an emergency lets say 9m/s². In that case, Force = 265Kg x 9m/s² which is 2385N. If 42% of that zips down the fork legs, your springs and fork oil are suddenly dealing with around 1000N - about 100Kg of force. In short : you have just transferred your entire body weight into the forks, which is why they dive.
Honda fired the first shot in the anti-dive war in 1969 with the
introduction of its TRAC system (Torque Reactive Anti-Dive Control), but
it wasn't until the eighties that it became more mainstream. Anti-dive
systems were typically linked to the brake hydraulic system, and is
remembered best on the Kawasaki GPZ900R where it was introduced under
the moniker AVDS - Automatic Variable Damping System. AVDS was a
supplemental hydraulic cylinder mounted on the front of the fork legs
which was connected to both the brake lines and the hydraulic fluid
inside the telescopic forks. The idea was that as you applied the
brakes, this unit would use the pressure in the brake line against a
plunger to close a control valve. This valve restriced the flow of fork
oil and thus stiffened the suspension. Stiffer suspension meant less
dive. Anti-dive units mostly featured a dial adjuster on them, normally
at the base. This was a way of affecting how much the anti-dive plunger
moved, which meant the rider could make the anti-dive more or less
severe.
It all sounded good in principle but a lot of riders took a dislike to it because of its behaviour on bumpy roads. If you went to brake on a bumpy surface, the front suspension stiffened up and it became less like riding a motorbike and more like falling down stairs as all the road bumps and deformities were transmitted up the now-stiffened suspension into the frame of the bike, and consequently, the rider. The control valve would often stick closed resulting in permanently stiff suspension, which in turn would result in frequently blown-out oil seals. These "features" of anti-dive systems have since been ironed out and they tend to work maintenance-free now.
It all sounded good in principle but a lot of riders took a dislike to it because of its behaviour on bumpy roads. If you went to brake on a bumpy surface, the front suspension stiffened up and it became less like riding a motorbike and more like falling down stairs as all the road bumps and deformities were transmitted up the now-stiffened suspension into the frame of the bike, and consequently, the rider. The control valve would often stick closed resulting in permanently stiff suspension, which in turn would result in frequently blown-out oil seals. These "features" of anti-dive systems have since been ironed out and they tend to work maintenance-free now.
Image credit: mcnews.com.au
TRAC
The Honda TRAC system differs somewhat from the ADVS-style units. Honda
maintain that hydraulic systems have two basic drawbacks. First, the
additional brake-line plumbing and increased brake-lever ratios can
produce a spongy feeling at the brake lever. Second, those systems are
either on or off - there's no modulation of antidive effect. To get
around these problems, TRAC is instead activated through the torque
reaction of the brake caliper itself. This makes it completely
independent of the hydraulics in the brake system. It works because one
of the two front brake calipers is hinged behind the fork leg on a
pivoting link, rather than being solidly attached. When you apply the
brakes, the pads grip the spinning disc and this tries to drag the brake
caliper around with it. The caliper pivots on the link and presses
against the anti-dive activating valve which is built directly into the
fork leg. From then on it, it works just like the Yamaha and Suzuki
systems, restricting the flow of fork oil and stiffening the suspension.
The advantage of the Honda system (they say) is that the harder you
brake, the more pressure the pivoting caliper puts on the control valve,
and the stiffer the suspension gets. One important difference with TRAC
is its ability to deal with the bumpy road surfaces which the other
systems had a problem with. The TRAC valve is a floating piston held in
place by a spring. This means that if you hit a bump, the sharp and
sudden increase in the pressure of the fork oil can override the
anti-dive valve and force oil through the valve as if it were not
applied. This means that TRAC can respond to bumpy roads whilst braking.
Clever eh?
Headshaking, tankslapping and steering dampers.
As I mentioned above, if the rake a telescopic fork is set just right,
you get a bike which has very quick, precise steering, but becomes
fundamentally unstable at low speed. This isn't normally an issue
because sharp steering is found mostly on sports bikes, which tend to
travel pretty quick. The problem comes when you hit a sufficiently large
bump. The front suspension compresses, the wheelbase of the bike gets
shorter and suddenly, what was on the cusp of driveability becomes
totally unstable. The front wheel will tilt to one side or another and
then the suspension returns to its normal length. As it does this, it
sets up a standing-wave in the chassis of the bike which, because of the
gyroscopic forces generated by the front wheel, forces the steering
over the other way. Now the suspension geometry and gyroscopic force of
the spinning wheel together try to straighten the front wheel again. At
this point, the bike is in a headshaker - the head of the bike is being
shaken back and forth by a rapidly oscillating front wheel. There are
ways and means out of this, but if you don't tackle it quickly, things
will rapidly go downhill. The headshaker will get more and more violent
because now, the wheel starts to slam back and forth from one side to
the other. The handlebars will get ripped out of your hands and the
steering will go from lock to lock very quickly, slapping the handlebars
against the tank of the bike - hence tankslapper. The inevitable
outcome of this is normally a highside where the bike will throw you off
sideways and upwards. Once you're off, the suspension unloads, the bike
settles down, and momentum will take its course as the bike drives off
in a straight line without you. This is the reason for steering dampers,
and one of the reasons the Suzuki TL 1000S was recalled within weeks of
being put in the showrooms - it went into vicious tankslappers without
any provocation.
Image credits: Ducati Owner's Club & Storz
Steering dampers, therefore, are A Good Thing if you
are going to be racing or owning a bike with suspect handling. They come
in two basic forms - linear and rotary. Linear dampers are literally a
long cylinder with a clamp on it and a hydraulic ram with another clamp.
One end gets attached to the front forks of the bike, the other to the
frame. They look like mini shock absorbers and are designed to be
virtually unnoticable under normal circumstances (in terms of steering
stiffness) but if you get into a headshaker, the rapid vibration can
quickly be cancelled out by the damper. Looking at the three images
above, the left one shows a linear damper attached lower down the forks,
and to the frame. The middle one shows one mounted across the steering
head, attached to the frame and the top yoke. The one shows a rotary
damper. These are still pretty new at the time of writing, and are
normally not available as aftermarket items. (There are some
around but what I'm saying is that they typically are designed into the
bike from the factory). Rotary dampers sit at the top of the head
bearing, either above or below the top yoke, and use either a rubber
friction bearing or a hydraulic system. The outer part of the damper is
attached to the frame, and the inner part has a splined hole through
which the steering head shaft passes. The rubber or hydraulic system
sits between the inner and outer sections so that if the bike gets into a
headshaker, the rapid oscillation of the steering head shaft causes the
splined internal part of the damper to try to spin from side to side.
The outer part is solidly attached to the frame and the friction medium
in between the two damps down the oscillation. Or to put it more simply,
stick your left forefinger out and grasp it with your right hand so as
to make a fist. Now twist your left hand and voila - rotary steering
damper 101.
Motorbike suspension - front end.
Today's modern telescopic fork front suspension systems are basically
the current evolution of something called a 'girder fork'. This was one
of the earliest attempts to control the front wheel of a motorcycle but
it has one serious disadvantage : as it works through its limits of
movement, the effective wheelbase of the motorbike continually changes.
Hit a bump, the front wheel moves up and back relative to the frame, and
the wheelbase is shortened. Shorter wheelbase means less stability at
speed, which is one of the reasons that if you're unlucky enough, you
can get into a tank-slapper on almost any modern motorbike.
Check back shortly for a breakdown of the different types of front-end suspension. In the meantime, feast your eyes on :
Check back shortly for a breakdown of the different types of front-end suspension. In the meantime, feast your eyes on :
Motorbike suspension - back end.
Twin-shock, regular swingarm
The classic motorcycle suspension system. An H-shaped swingarm is
pivoted at the front to the motorbike frame. On either side there are
basic coilover units which provide the suspension. The shocks are inside
the coilover units. This is about as basic as you can get on a
motorbike and has been around for as long as the motorbike itself. This
style of suspension began to fall out of favour in the 80's due to
weight considerations and the availability of newer, stronger materials.
It was also not a particularly robust design by modern considerations.
It all got a bit bendy and flexible under extreme riding conditions, and
the only way to make it stronger was to add more metal, which added
more unsprung weight, which reduced the efficiency of the suspension.
Monoshock, older style, regular swingarm
In 1977, the first monoshock system appeared to niche markets and
racers. It has actually been around in one form or another since the
1930's, but it was only in the early 80's that monoshocks started to
appear on production bikes. Monoshock is actually a Yamaha trademark,
but it has become synonymous with the design in the same way as people
in the UK refer to vacuum cleaners as hoovers. (The Honda version is
called Pro-Link). The premise was that manufacturers could save some
weight by redesigning the rear suspension and removing one of the
coilover units. Monoshocks are still coilovers, but there's only one and
it's mounted centrally to the swingarm. On earlier models, the rear
swingarm was a sort of basket with a linkage at the top-front. The
monoshock sat nearly horizontal in the bike.
Monoshock, newer style, regular swingarm
On the current monoshock designs, there is now a complex linkage at the
bottom end which joins the coilover to the swingarm itself, and its
important to lube the joints in these linkages regularly. They are very
exposed to the elements when riding. The linkage adds leverage to the
suspension plus it allows the coilover to be mounted more vertically.
Ever in need of less weight (and hence more speed), those clever
engineers who devised this variation were able to remove the 'basket'
part of the swingarm, and revert to the traditional "H" shaped arm, only
with a bit more welding here and there and stronger materials. The
popup version of this images also shows a close-up of the linkage. Below
you can see an animation of this linkage in action.
Monoshock, single-sided swingarm
The ultimate evolution of the monoshock design is the single-sided
swingarm. These are super-strong, super-lightweight swingarms like you
might find on a VFR800. The advantage of a single-sided system is that
the wheel can quickly be taken out and replaced. Not really a huge
advantage for you or I fiddling with our bikes at the weekend, but for
Moto-GP style racing, it does make a huge difference for the pit crew.
Single-sided swingarms need to be pretty heavily engineered because they
bear the all the stresses from the rear axle offset to one side. With
the traditional double-beam swingarm, the design needs to have
longitudinal stiffness to stop it from bending. With the single-sided
design, it needs to also have torsional stiffness to stop it from
twisting under the offset load. As a result, single-sided swingarms are
typically a lot larger and have a huge amount of cross-bracing inside
them.
One shock or two? The frothy subject of frappuccino damper oil.
In the good old days, motorbikes had two shock
absorbers on the rear of the bike, as shown at the top of this section.
As suspension evolved, the dual rear shocks were replaced with a single
unit, but the question is why? The answer, it turns out, is pretty
simple. In a dual-shock system, the suspension units are typically
attached very close to the rear axle. This means that as the suspension
compresses and expands, the shock absorber pistons are travelling in a
stroke which is nearly the same as the full deflection of the swingarm.
Hitting a large bump might deflect the rear axle upwards by 10cm and
back, resulting in the same 10cm stroke in the shocks. Do this a lot and
the shock absorber piston begins to behave like the plunger in one of
those natty little cafetières or milk-frothers - it agitates the damper
oil so much and so frequently that the oil begins to heat up and foam or
froth. At this point it not only looks like frappuccino foam but it has
about the same damping properties too, and thus loses its ability to
perform as it should. This is known as fading shock absorbers.
Enter the single shock absorber system mounted towards the front of the rear swingarm. The swingarm might still have a lot of travel at the axle, but basic geometry shows you that closer to the pivot, the deflection is much less. This translates into shorter shock absorber movements which in turn means less opportunity for the damper oil to froth. The ultimate evolution of this is the complex link monoshock system (also shown above), where a complex series of levers reduce the shock absorber travel even further. Typically multi-link setups like this also have some amount of variance in them so that they have a different amount of deflection in the first part of the stroke to the that in the second. This means a single shock absorber unit can respond better to changing road surfaces, soaking up the smaller bumps and shocks with ease and comfort without sacrificing the ability to respond to the occasional mountain or pothole.
As a side note, you'll notice as you read the section on BMW rear suspension below that the monolever and first-generation paralever had a single shock but it was mounted close to the rear axle. This had all the disadvantages of a dual-shock system without any of the advantages of a single-shock system. For the second-generation paralever, the shock was moved closer to the swingarm pivot, thus bringing the design in-line with the small-deflection idea.
Enter the single shock absorber system mounted towards the front of the rear swingarm. The swingarm might still have a lot of travel at the axle, but basic geometry shows you that closer to the pivot, the deflection is much less. This translates into shorter shock absorber movements which in turn means less opportunity for the damper oil to froth. The ultimate evolution of this is the complex link monoshock system (also shown above), where a complex series of levers reduce the shock absorber travel even further. Typically multi-link setups like this also have some amount of variance in them so that they have a different amount of deflection in the first part of the stroke to the that in the second. This means a single shock absorber unit can respond better to changing road surfaces, soaking up the smaller bumps and shocks with ease and comfort without sacrificing the ability to respond to the occasional mountain or pothole.
As a side note, you'll notice as you read the section on BMW rear suspension below that the monolever and first-generation paralever had a single shock but it was mounted close to the rear axle. This had all the disadvantages of a dual-shock system without any of the advantages of a single-shock system. For the second-generation paralever, the shock was moved closer to the swingarm pivot, thus bringing the design in-line with the small-deflection idea.
The eBay problem
This paragraph may seem a little out of place but I have had a lot of
problems with a couple of eBay members (megamanuals and lowhondaprelude)
stealing my work, turning it into PDF files and selling it on eBay.
Generally, idiots like this do a copy/paste job so they won't notice
this paragraph here. If you're reading this and you bought this page
anywhere other than from my website at www.carbibles.com, then you have a
pirated, copyright-infringing copy. Please send me an email as I am
building a case file against the people doing this. Go to
www.carbibles.com to see the full site and find my contact details. And
now, back to the meat of the subject....
BMW and their contribution to the world of motorbike suspension.
Bayerische Motoren Werke: those teutonic Germans and their incessant
need to be at the pinnacle of engineering excellence. BMW are
responsible for a lot of developments in motorbike suspension - not just
the quirky ones. The first hydraulically dampened telescopic fork on a
production motorcycle (1937), the longitudinal swinging arm ('50s and
'60s), and the long-stroke high-comfort telescopic fork (1970). Because
of this, I've given them an entire section to try to explain some of
their innovations for which we should all be thankful.
Well perhaps not all, but those riders who have chosen BMW as their steed of choice will know that their bikes have what could best be described as some pretty funky and unconventional suspension systems. BMW, it seems, are never quite happy with the status quo. Why use an existing design when it could be bettered? Why settle for DVD when you can have Blu-Ray? Just because a particular type of suspension system is favoured by the Japanese, and sold on hundreds of thousands of motorbikes every year doesn't necessarily mean that it's the best option. At least not in the eyes of the Germans.
BMW have long been known for their ability to cast scorn the accepted way of things, and pursue other, better methods of achieving the same result. Whether their suspension systems for their bikes actually are better or not I suppose is open to debate. Having ridden and owned a BMW with telelever suspension, I can't understand why its not used on all bikes. Conversely, bullet bike riders will look at a BMW and see nothing but excess weight. You can be certain of one thing with BMW suspension systems: they're different. Very different. So lets start at the back and work forwards.
Well perhaps not all, but those riders who have chosen BMW as their steed of choice will know that their bikes have what could best be described as some pretty funky and unconventional suspension systems. BMW, it seems, are never quite happy with the status quo. Why use an existing design when it could be bettered? Why settle for DVD when you can have Blu-Ray? Just because a particular type of suspension system is favoured by the Japanese, and sold on hundreds of thousands of motorbikes every year doesn't necessarily mean that it's the best option. At least not in the eyes of the Germans.
BMW have long been known for their ability to cast scorn the accepted way of things, and pursue other, better methods of achieving the same result. Whether their suspension systems for their bikes actually are better or not I suppose is open to debate. Having ridden and owned a BMW with telelever suspension, I can't understand why its not used on all bikes. Conversely, bullet bike riders will look at a BMW and see nothing but excess weight. You can be certain of one thing with BMW suspension systems: they're different. Very different. So lets start at the back and work forwards.
Rear monolever.
In 1980, BMW introduced the world to the monolever suspension system on
the back end of their R80GS big dirt bike. Little did anyone know at
the time that it was a sign of the radical design changes to come. Most
BMW bikes, modern ones anyway, have shaft drive, so its a given on a
beemer that one side of the rear suspension is going to be pretty beefy
because it has to house the driveshaft and ultimately the rear drive.
BMW capitalised on this and with the monolever, they created a
single-sided suspension system, much like the Yamaha monoshock, but the
shock / strut unit was mounted to one side of the bike, rather than in
the centre. The driveshaft ran down the inside of the single-sided
swingarm and into the rear drive. This design helped eliminate the need
for beefier engineering at the front of the swingarm which would have
been needed to resist the torsional load of having the wheel mounted to a
single-sided swingarm.
Rear paralever, first generation.
In 1987, BMW improved on their design and introduced the paralever
suspension system on the back end of the new R100GS, a system which
found its way on to their K1 sports bike too.
(Note : This is an improvement of a suspension system originally fitted to the Magni Sfida called Parallelogramo. It was also available as a kit for Moto Guzzis in the 80s. Parallelogramo itself is a derivative of a prototype suspension of the same type shown on the MV Agusta 500 in 1950)
Paralever uses the same basic principle as monolever but adds a lower control arm to the mix and an extra pivot point between the main swingarm and the rear drive. The effect is that the old pivoting swingarm now becomes part of a skewing parallelogram system - in fact a geometric double wishbone system just like in a car. This added lateral stiffness to the suspension, but it also kept the rear drive at the same orientation relative to the rest of the bike. Because of the extra link at the rear drive, the strut / shock unit was turned over so that it was "the right way up", and it was still mounted to one side of the bike. Because the whole system now acts as a double swingarm, it substantially reduces the change of load response of the driveshaft. Using this type of suspension was also the impetus for BMW to change to using the engine as an integral stressed member of the frame, which allowed the swingarm and suspension components to be bolted directly to it.
(Note : This is an improvement of a suspension system originally fitted to the Magni Sfida called Parallelogramo. It was also available as a kit for Moto Guzzis in the 80s. Parallelogramo itself is a derivative of a prototype suspension of the same type shown on the MV Agusta 500 in 1950)
Paralever uses the same basic principle as monolever but adds a lower control arm to the mix and an extra pivot point between the main swingarm and the rear drive. The effect is that the old pivoting swingarm now becomes part of a skewing parallelogram system - in fact a geometric double wishbone system just like in a car. This added lateral stiffness to the suspension, but it also kept the rear drive at the same orientation relative to the rest of the bike. Because of the extra link at the rear drive, the strut / shock unit was turned over so that it was "the right way up", and it was still mounted to one side of the bike. Because the whole system now acts as a double swingarm, it substantially reduces the change of load response of the driveshaft. Using this type of suspension was also the impetus for BMW to change to using the engine as an integral stressed member of the frame, which allowed the swingarm and suspension components to be bolted directly to it.
Rear paralever, second generation.
In 1993, the second generation paralever system appeared on the
R1100GS. The basic design was the same as the original paralever except
that the strut/shock unit was moved away from the side of the bike and
on to the centreline, bringing it more in line with the monoshock type
system. It also gained a remote preload adjuster and spring plate height
adjuster. This new paralever was made of aluminium instead of steel so
it was lighter than the original whilst maintaining the strength needed
for the single-sided shaft drive system.
Rear paralever, third generation.
Skip forward ten years to 2004 - which tells you how good the paralever
II was that its design didn't change in nearly a decade. The third
generation paralever appeared in the new R1200GS. This design is similar
but at the same time noticably different to its predecessor, and at the
time of writing is now the current BMW rear suspension of choice. The
control arm was moved above the shaft drive from underneath, and the
rear drive was changed to have a hole through the middle of it to save
weight. The unsprung weight of the latest generation paralever is
considerably lighter than its predecessors. That's not to say that it
couldn't still be used as a substantial bludgeoning weapon if you got it
off the bike, but in engineering terms, it has slimmed down
considerably.
Front telelever.
In 1993, when paralever II appeared on the R1100GS, BMW also introduced
their new telelever front end suspension system. The problem with
traditional telescopic fork suspension is that all the forces acting on
the front of the bike are transmitted to the handlebars, and thus the
rider. Some people think this is A Good Thing - it keeps the rider
"informed" as to what is going on. Others argue that it is a necessary
evil and that telescopic forks are an unfortunate accident of history
(see the section on forks above - it's the same reason we got VHS when
Betamax was the better system). BMW fell squarely into the second camp,
and developed telelever as a method of separating the braking and
suspension forces from the steering force. With telelever, there is now a
single strut/shock unit in place of the combined spring/shock functions
of telescopic forks. Telelever still has front forks, but their primary
function now is to make a stiff frame for the front wheel to sit in,
and to allow the rider to steer the bike (which is always useful). The
strut/shock unit is connected to a wishbone which itself is connected to
the frame of the bike at the back via a yoke, and to the crossmember of
the forks at the front using a ball joint. When you hit a bump with
telelever, the suspension forces are transmitted through the ball joint,
across the wishbone and up through the strut / shock unit into the
frame of the bike. One of the biggest advantages of this system is that
you don't need to engineer an anti-dive system into the forks. The
design of the Telelever effectively reduces fork travel under braking to
near zero which translates to reduced dive under braking (due to the
suspension geometry and the angles of the forces involved in
decelleration). Another benefit is that the forces acting on the
steering head bearings are dramatically reduced. In fact with telelever,
as a rider you have to get used to the concept of braking without the
bike diving at the front. It's really quite unique.
Front duolever.
Never being satisfied with resting on their laurels, by 2004 BMW
decided that telelever was yesterday's news, and introduced duolever on
the front of their first inline-four sports tourer - the K1200S. I'm not
sure, but I think some of the BMW engineers might have discovered
suspension nirvana with this system as they now finally have
double-wishbone type suspension both front and rear. Duolever is an
evolution of Norman Hossack's double wishbone / parallelogram
suspension, which is why its sometimes referred to as Hossack Suspension
(see below). The idea itself has been around since Hossack modified a
Honda XL500 in 1979. In the early 90's he modified a BMW K100RS, and
whilst it never really caught on in England, German engineers understood
the idea instantly. Like the rear paralever, its geometrically a double
wishbone system. As with telelever, in duolever the pivoting links and
springs are not steered. But with duolever, the physical link
from the handlebars to the suspension is radically different, involving a
hinged link. If you look at the image here, you'll see the front
suspension is completely independent of the steering, with the two only
being connected by the hinged link up top. (That link is simply used for
turning the fork assembly and provides no structural support
or strength). With the combination of paralever III on the rear, and
duolever at the front, sitting on and riding a K1200S is unlike riding
any other type of motorcycle. Whilst it may technically be the current
pinnacle of motorbike suspension design, BMW have created a system which
has divided riders into the love/hate camps.
A word from Norman Hossack himself
In early 2006 I was contacted by Norman Hossack himself
to discuss some of the pros and cons of motorbike suspension. I asked
if he'd like to write a "guest piece" for my page, and he jumped at the
opportunity. Without further ado, here is his contribution, which
explains a lot about the history of Hossack suspension as well as his
frustration with the motorbike engineering world at large, especially
BMW:
I set out to bring some new thinking to motorcycle design. I had left
McLaren with a wealth of experience seeing how racing cars developed and
how Formula 1 addressed their technical problems. I was only a
spectator in the motorcycle industry and had no connections with it and
still don't; I don't even ride a bike. I do own the first Hossack BMW
(see the picture on the right) but can't ride it where I live because
the EPA think German carbon monoxide is worse than American carbon
monoxide.
Back in the mid 70's, from where I stood, motorcycle design problems were obvious and easily solved. Just improve the rigidity, lower the weight, lower the polar moment, and kill stiction. So I did that and it worked, and it won races and then it won again and again. Job done! No! I didn't count on the inertia and negativism in that industry. Seems perceptions are more difficult to change than the engineering.
What has become known as the Hossack suspension system, I chose from a list of about 5 designs options that I had invented. I assessed this one was the one that my meager resources could do justice to. The other would have required expensive tooling and structures and didn't take things that much further forward. I am not talking here about simple material changes; making the same thing from aluminum or carbon fiber does not constitute a new invention.
To look at the fundamentals of my design there are some first principal elements to study.
Back in the mid 70's, from where I stood, motorcycle design problems were obvious and easily solved. Just improve the rigidity, lower the weight, lower the polar moment, and kill stiction. So I did that and it worked, and it won races and then it won again and again. Job done! No! I didn't count on the inertia and negativism in that industry. Seems perceptions are more difficult to change than the engineering.
What has become known as the Hossack suspension system, I chose from a list of about 5 designs options that I had invented. I assessed this one was the one that my meager resources could do justice to. The other would have required expensive tooling and structures and didn't take things that much further forward. I am not talking here about simple material changes; making the same thing from aluminum or carbon fiber does not constitute a new invention.
To look at the fundamentals of my design there are some first principal elements to study.
- Lower weight. A bar bending between fulcrums suffers a pure bending load. However if the load wasn't strictly bending, but straight push and pull, it could carry a load thousands of time higher. This higher value can be exploited with triangulation. Race car wishbones are an excellent example. These little devices can carry thousands of times their own weight and have near total rigidity. Everything on my design is triangulated and with that added strength you have a chance to save weight.
- If you were able to look down the axis of the steering on my design you would see that the weight was quite close to the pivot axis. This means low polar moment and this is important because most forms of weave are sustained by this mass. The further it is from the axis the greater the chance it can add to weave.
- Low stiction allows the tyre to ride bumps in with out being bullied by the suspension this is where grip come from. You will commonly hear commentators say 'mechanical grip' in F1 events and that's what I am talking about here.
- Tellies (telescopic forks) turn brake loads into dive, and dive limits free wheel movement. My system doesn't do that and allows full and free movement even while braking. But more when a tyre is stopped too hard and it loses traction, the energy stored in the front spring of a telescopic system is suddenly released and it punches the tyre further making the chance of regaining traction nearly impossible. Vernon Glasier on HOSSACK1, my first bike, could readily slide the front wheel and still regain traction.
So the fundamentals are there for discussion and
challenge. But whether I managed to get it right first time with only my
meager resources is in question. Though as a comment on my design it is
worth noting that Hossack1 won its last championship in 1988 at which
point it was 10 years old. Could I have done better? You betcha! I never
built a bike with a real race engine and never found funding to do it
the way it should have been done.
So my attempt to revolutionize motorcycle design was a nonstarter in the environment it was born in and I had to wait nearly quarter a century to see the idea reach production (the K1200S) leaving me out in the cold as patents don't last that long.
I wonder when the next manufacturer will take it up and exploit the areas that BMW didn't.
Norman Hossack.
So my attempt to revolutionize motorcycle design was a nonstarter in the environment it was born in and I had to wait nearly quarter a century to see the idea reach production (the K1200S) leaving me out in the cold as patents don't last that long.
I wonder when the next manufacturer will take it up and exploit the areas that BMW didn't.
Norman Hossack.
Illustrations of some of Norman's 1974 / 1975 thinking
on the subject of front suspension. These support the triangulation part
of his essay above; he never set out to build these items and didn't
see them as new thinking in any way:
For further reading on Norman Hossack and his suspension designs, pop over to Hossack-Design.co.uk.